Tinsel Wire: Where Is It Used And Importance Of This Wire

Tinsel wire is basically used to render mechanical flexibility. Telephone line cords mainly in handsets, speakers, loudspeakers and tweeter coils comprise of these wires.

Processing of this wire
Tinsel copper wire is processed with the help of electrolyte copper, cadmium copper, silver platted copper. In all these processes Copper Wire is made flat and then covered with the help of a thread (mainly Cotton/Nylon/Silver/Nomex/Kevlar). The thread is chosen as per the requirement of flexibility. It falls in place only after activities such as braiding; twisting and stranding are done. Only then one can obtain a Final Tinsel Wire.

Features of tinsel copper wire
These wires are highly flexible and resistant to metal fatigue related failure. It is different from ordinary stranded wires like its solid counterparts. Tinsel wires are also constructed by wrapping multiple strands of thin copper foil around textile cores.

These foils are very thin and extremely flexible. Some undulating connections are commonly used. While the connector has a number of successive barbs, they basically pierce any given insulation for covering the complete tinsel wire. This lets a connection to get stripped for the insulation of any given conductor.

Where are these wires used?
For the records, power transfer across long ones is the appropriate area where tinsel copper wires are used. In certain cases, copper molecules behave like excellent conductors of electricity. This property comes only second to silver which is the best conductor. As a result, it is a cost-effective as well as reliable solution as a material for power transfer. Therefore, electronic goods and gadgets incorporate tinsel copper wire. This material is also used to construct utensils, trinkets and also as an alloy in chemical industry.

Superior Quality Tinsel Copper Wire

Tinsel copper wires are made by wrapping multiple strands of metal foil around a flexible textile and or nylon core. The core present in the tinsel copper helps reducing the probability of metal fatigue. When compared to ordinary stranded or solid wire, Tinsel wires are highly flexible and are durable.  Tinsel wires are low voltage electrical wires that are usually used in telephone cords, power cords, electric shavers, clocks and headphones.  These wires are use where mechanical flexibility is demanded.

There is a plethora of Tinsel copper wire providers that manufactures top quality Tinsel wires. Among all, Rajasthan Electric is considered as one of the reliable and the most recommended manufactures. It manufactures an assortment of wires and strips, including braided flexible connectors jumpers, bunched copper wire, bare copper wire, tin coated copper wire, aluminum wire, submersible winding wire, etc.

All the wires are of highest quality and are suitable for all the commercial, business and household purposes. Moreover, the wires are easily customizable, which means you can draw wires of any shape, size and length.

The Wonder of Copper: Magnet Wire

Copper is one of the most useful and productive metals, which can be used and applied in various uses. Due to its high electrical and thermal conductivity, copper wires are the first preference for electrical and mechanical industry. Besides these, there is one more very useful application of copper: Magnet Wire.

Magnet Wire is created from copper wire, when they are coated with a very thin layer of insulation. Some of the major applications of magnet wires are:
-Transformers
-Inductors
-Motors
-Speakers
-Hard disk head actuators
-Potentiometers
-Electromagnets

The magnet wire is usually fully annealed and electrolytically refined copper wire, which is optimized for best performance. Although aluminium wires can also be sometimes used to create magnet wires, but the efficiency and effectiveness of aluminium based magnet wires is close to zero. Hence, more and more manufacturers and engineers prefer copper based magnet wire.

In case you are searching for world class copper products, then your search ends right here. With more than 60 years of experience in delivering high grade and best quality copper wires, Rajasthan Electric is the name to reckon with when it comes to copper and copper related products. We are supplying copper to some of the largest manufacturers and construction companies all over the world. For more information related with copper wire, bare copper wire, tinsel copper wire and other products, please send us a mail at info@rajasthanelectric.com now!

12 Essential Properties of Copper

Copper wire is the most widely used component for several major industries such as electrical, electronics and manufacturing. Other industries such as real estate, construction, shipping etc directly or indirectly uses copper products as copper wire, bare copper wires etc for maximum impact and better productivity. There are several inherent advantages when it comes to usage of copper wire.

In this post we shall discuss 12 most essential properties of copper, which makes it the best material for usage:

-Excellent conductor of electricity
-Excellent thermal conductor
-Resistant to corrosion
-Anti-bacterial
-Easily joined
-Ductile
-Extremely strong and durable
-Non-Magnetic
-Easy to alloy with other metals
-Recyclable: good for environment
-Catalytic
-Attractive and universal colour

If you are looking for world class copper products such as copper wire, bare copper wire, tinsel copper wire etc, then you have arrived at the right destination. With more than 60 years of experience in delivering high grade copper wires to our customers all over the world, Rajasthan Electric is the name to reckon with in this industry.

Our clientele includes some of the largest construction majors, electrical manufacturers, electrical vendors; shipping industry majors use our products for maximum efficiency.Please email us at info@rajasthanelectric.com for more details related to our products.

Brief on Copper Alloys

Be it any industry, copper is the most sought after metal as it possesses several excellent properties, which cannot be found in any other metal. However, there are instances when alloys of copper are also utilized as it serves some specific conditions, which are deemed necessary for smooth functioning.

Some of these alloys are:

-Brass: Brass is an alloy which formed after mixing copper and zinc. Different variations of copper and zinc are mixed to produce the exact alloy which is required.

-Bronze: When copper wire and tin are mixed with each other, as per the variations of quantity, bronze is formed. Bronze as an alloy has much historical significance that an entire age was named after Bronze called as the Bronze Age.

-Gold & Silver Alloys: In several countries, copper is mixed with both gold and silver to form jewellery. Depending on the specific requirements, various quantities of copper is mixed with Gold and Silver to form the exact shape along with hardness and purity. This alloy is known for its durability and longevity.

If you searching for world class copper products such as bare copper wire, tinsel copper wire, glass copper wire, copper alloys and more, then your search ends right here. With more than 20 years of experience, Rajasthan Electric is the world class leader in providing high grade copper products to customers based in all over the world. Please email us at info@rajasthanelectric.com for more details.

Different Types of Copper Wires

Welcome to the official blog of Rajasthan Electric!

In this post, we shall discuss some common types of Copper Wires which are in usage today:

a)General Usage Copper Wire: General usage copper wires are heavily used in homes, offices and buildings. In fact, such wide spread of copper wires everywhere has prompted some electrical companies to proclaim “All Copper” buildings to help future electricians and mechanics. Our computers, gadgets and applications all have copper wire in them.

 b)Automotive and Marine Wires: These are special copper wires, for specific purposes which are used in the automobile industry, marine and shipping industry, along with electronics and electrical industries. Some of the common types of these copper wires are:

1)GPT: This wire is used for circuit wiring

2)TWP: These are thinner and finer wires, primarily used for internal circuits and mission critical applications

3)HDT: These copper wires are more secured and safe.

4)SXL: These are again special copper wires, which are used in applications which require heat protection. Hence, these wires are resistant to extreme heat and pressure.

5)TXL: These copper wires resist corrosion and atmospheric pressure. Additionally, these wires are also light weight, enabling quicker installation and transfers.

Rajasthan Electric has over 20 years of experience in providing world class and high grade bare copper wire to our customers from all over the world. If you need more information, please mail us at info@rajasthanelectric.com!

Higher Electrical Conductivity Makes Copper a Favourite for Manufacturing Industry

As we all know, copper is the most preferred metal when it comes to manufacturing and electrical industry. But what makes copper as the most recommended metal for these industries? In this post, we shall discuss the pointers.

Electrical Conductivity-Electrical conductivity is the measure through which we come to know how well a metal can transport an electric charge from one point to another. When it comes to new niche tasks such as electric wiring system. If the electrical conductivity of the metal is good, then the costs and prices associated with the operations become low and deliver stellar performance.

 As the electrical conductivity of copper is so amazingly good, International Electrotechnical Commission has announced copper as the standard for manufacturing all electrical conductors. This is the reason copper wires are used in most of the manufacturing and electrical industry.

The main grade of copper which is used for electrical and electronics appliances is called electrolytic-tough pitch (ETP) copper (CW004A or ASTM designation C11040. This particular type of copper is 99.9% pure and has electrical conductivity of atleast 101% IACS (source: Wikipedia)

If you are looking for highest grade copper and relative products such as copper wire, bare copper wire, tinsel copper wire and other products, then you have arrived at the right destination. Rajasthan Electric provides world class copper wire and all above mentioned products at affordable prices. With more than 25 years of experience in this industry, we have served more than 1000 clients from all over the world. You are encouraged to mail us at : info@rajasthanelectric.com

Why Copper Is Preferred By Manufacturing Companies

Today, copper wire is the most preferred and recommended material which is used in manufacturing industries. Although the alternatives exists in the form of Aluminium, Silver and other metals, but still the usage of copper is widespread. What makes copper products such as copper wire and bare copper wire as the most preferred metal?
To start with, copper has the highest electrical conductivity among all metals.

 This makes the usage of copper as highly preferable and recommended. In the electrical and electronics industry, where the passage of current is of outmost importance, it becomes imperative to use and implement copper for all purposes.

Additionally, copper wire is also very good thermal conductor, which is again a very important property for electrical and manufacturing industry. Pure copper is soft and malleable which makes it easy to mould and bent as per the requirements.

If we go back in the history, we will observe that copper has been traditionally been used in several appliances and products. Our forefathers were experts in creating valuable and useful alloys of copper by combining brass, silver, lead and other metals.

If you are searching for world class copper and associated products such as bare copper wire, nickel copper wire and pure copper wire, then we can help you. Rajasthan Electric has been providing world class copper wire and related products for the last 20 years. Our clientele are spread all over the world. You are encouraged to email us at info@rajasthanelectric.com  for more detailed information regarding our products.

Advantages of Copper Wire in Telecommunication Industry

Copper wire is increasingly used in several industries due to its excellent chemical and physical properties. But telecommunication industry is one such sector where copper wire is almost indispensible. Below are some of the major advantages of copper wire as experienced in the telecommunication industry:

-Electrical & Thermal Conductivity: The electrons within a copper wire moves freely, with little or less resistance compared to other metals. The only metal which is more electrically conductible is silver; and if silver is used in the telecommunication industry, the costs may shoot up. Hence, copper wire are widely used for transmitting current and signals from one point to the other more effectively and efficiently compared to any other material or metal.

-Easily Available Metal: Copper counts among one of the most easily accessible and discoverable metal on earth. Asian countries, especially India is famous for providing high grade copper at reduced costs. This is the reason telecommunication industry widely uses and prefers copper wires as huge amount of metal is required to manufacture thousands of miles of cable.

-Coaxial Cable: Most of the signals within telecommunication industry is transmitted long distances using coaxial cable. And copper wire is the best material to create such high performance coaxial cables. Not only they are flexible and light weight but also can be customized and tailor made as per the unique requirements. In fact, the concept of coaxial cables is built around copper wire itself.

You search for high quality copper wire finally ends with Rajasthan Electric. With more than 25 years of experience in this industry, we are the providers and suppliers of high grade copper wire and bare copper wire, which are delivers stunning performance. Please send us a email at info@rajasthanelectric.com to know more about our products and to get free quote for your requirements.

Casting of copper wires

Copper has been used since for various purposes. The copper age has witnessed the usage of copper, and it is used till date. Copper has been used for wiring and electrical purposes, as it is one of the best conductors of heat and electricity. Being malleable as well as ductile, copper can easily be transformed into wires. Various industrial applications often find the usage of copper.

A copper wire is used in our daily life for wiring purposes. The process of manufacturing of copper wires is indeed tough. Rods made from cast copper of around eight millimeter diameter, are often used to for the transformation of solid iron into thin wires. The main processes which are used for transforming copper into wires are the annealing process, the bunching, the stranding process, the tinning process, the electroplating process and the glass process.

In the process of tinsel copper wiring, the “gauge copper wire” is wound over the reels and then put on the flattening tool, so that they can be easily flattened. The so called “tinned copper wire” process of bunching is used to put a glass coat over the copper wire. Once the copper is coated with glass, then it is sent for varnishing.

In the “braiding process”, the copper wire is further processed once it undergoes the annealing process. It is gathered and wounded over the reels, and fixed over the braiding machine. The sizes as well as the length are taken into consideration, according to the required criteria and then the wires are wound.

In the annealing process, the copper wire are put into an electrical furnace within a pot, so that ‘annealed soft copper wires” can be obtained. The bunching process further improves a copper wire. They are then passed through the “nuzzling method”, so that the surface of the copper wires can be improved further.

Application of Copper Wire in Automotive Industry

Copper, which is known by the symbol Cu and having atomic weight 29, is one of the most widely used and preferred metal in various industries such as manufacturing, construction, electronics, marine and automobiles. Due to its unique properties such as high conductor of electricity and high thermal conductivity makes copper as the ideal metal for these industries.

In this post, we shall discuss the usage and application of copper products such as copper wire in one of the most competitive industries: Automobiles.Automobiles are referred to as a wheeled motor vehicle, which is mainly used for transportation. The two basic components of any automobile are the body and the engine. Body is usually composed of steel or any other hard metal. And during the creation of engine, copper wire is the most widely used metal.

There are several reasons for the usage of copper wires compared to other metals. One of the main reasons is insulation. As an engine is designed in a way so as to deal with various components like petroleum, humidity, heat, fire etc, it is very essential to have insulation incubated within the engine to produce the maximum results. And copper wires are the best source for such necessary insulation. Within the automobile, copper wires are utilized to provide insulation from the following:

-    Extremely high temperatures
-    Petroleum products
-    Humidity
-    Fire
-    Chemicals

You can find world class copper wires and related products at Rajasthan Electric. With more than 20 years of experience in this industry, RajasthanElectric.com is the most recommended and preferred provider of high quality copper wires. For more information, all you need to do is click http://www.rajasthanelectric.com/.

Copper Alloys - Overview

Copper is denoted by the symbol Cu and carries atomic weight of 29. Having a strong thermal and electric conductivity, Copper is highly preferred for use in electrical and electronics industry. Some of the examples of its application include copper wire and tinsel copper wire, which are used in various industries such as electrical, marine, construction etc. 

Besides this practical and commercial usage, there exists various alloys of copper as well. For example, Brass is a copper and zinc alloy, and called as copper tin alloys. It has several practical applications in different industries for best results. There exists a Gold-copper alloy which is used in Jewelry manufacturing. The resulting alloy can be easily modified for various properties. For example, the overall colour of the final product can be changed and hardness can be altered as the melting point of the allow changes. 

The alloy of copper and nickel is called cupronickel. This is a very popular alloy and is practically used for several applications. Statuary coins are created with the help of cupronickel alloy. One of the famous usage of this alloy is the US 1 cent coin, which is called Nickel. It has 75% Copper and 25% Nickel and has a homogenous composition. 

Rajasthan Electrical is one of the most respected and recommended company for providing high quality copper products and alloys such as copper wire, tinsel copper wire, PVC wires, glass wire and many more. For more details related to pricing and other information, you can encouraged to visit our home page at http://www.rajasthanelectric.com/.

Copper Wire and its By-products Extensively in Demand

Copper wire with its incomparable properties as a conductor is used for carrying electric current. The USP (Unique Selling Proposition) of copper wire is in its versatility. Copper is used widely in almost all industrial sectors in varied forms. Its main applications are in both manufacturing plant units and in electronic and electrical product industry.

With the advancement in science and technology there is an immense growth in innovations in field of metals, metallurgy and their by-products. Large set of new products have come into existence which has been brought to the market for facilitating growing demand of people.

The uses of copper as a metal and its by-products have grown massively which is backed with the changing demand and requirements of metal users. Electrical machines and equipments have made life simpler and easier. Electrical products requiring power cable as well as connectors are again a great use of copper as a metal.

Connectors are made of copper wires which offer excellent conductivity and at the same time overcome the problems of expansion. Copper flat wire being flexible in nature is used in the expansion purpose. Such copper flat wire is utilized for making many consumer products and has a wide application in railways and locomotive sector. Control panels, meter connectors, transformers are few equipments where copper wires find use as these require high capacity products for bearing extremely high voltage flow.

The use of such versatile metal cannot be ignored in any industry. It is extensively used in automotive sector and chemical and power plants where it is used as a mode of electrical conductance. The wire and its by-product manufacturers understand the specific need of each sector and thus facilitate the customers with a wide range of standard products. Apart from offering a wide range of choices to their customers, these manufacturers also allow customers to give their own specifications so that they get the best suited product.

Bare copper foil being a good conducting agent is also used in many electrical industries. Apart from using the bare copper as metal, it can also be coated with tin which prevents it from moisture and corrosion. Such tinned copper has other useful applications in various industries.

Copper control cable is again a very significant use of copper. Control cables are used in circuits, power circuits, assembly lines and production lines. These control cables are used to transmit currents which directly cause operate some heavy machinery parts like relays, motor starters, or circuit breakers. The control cable are manufactured in such a way that they are suitable for all weather types like dry, wet, and moist. Other specialized uses of the copper are in form of glass wire.

Therefore, metal copper undergoes multiple integrated processes from which varied by-products are extracted; these by-products have unique properties of their own. They are used extensively in all industries which makes copper one of the most demanded and useful metal among all.

Copper Products and its Uses

Copper products are used widely in the daily life. Copper products such as copper braided wire and silver copper wire are so important that modern day life is not possible without copper. Bare copper strip serves as a raw material for creating various types of copper wirings which are a mandate in electrical applications.

Copper strip is known for its use in mechanical systems as they serve with utmost precision. There are a large number of copper strip manufacturers in India. Copper wire India is famous for its high quality. As the demand of copper wire India increases the number of copper strip manufacturers has also increased proportionately and new plants and mines are introduced, furthermore the existing ones are expanded simultaneously. India exports nearly 3 % in the world copper market.

Copper is so important because of their excellent dimensional control, carrying capacity, conductivity, durability, corrosion resistance as well as ability to perform in bad weather conditions. The best property of copper it has almost zero maintenance, this property makes them the best ingredient in electrical appliances; copper products like braided copper wire, silver copper wire, etc. are very important in cabling for power, Automobiles as well as telecommunications,.