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Wednesday, December 29, 2010

Manufacturing Process of Copper Wires

Industries have demands of different types of special power cable for meeting the diverse requirements. Owing to this reason most of the copper wire manufacturers also facilitate customized manufacturing of copper wires by following customer oriented approach and have sown heart warming ability. Copper wires are largely used for electrical as well as electronic purposes. All the steps involved in the manufacturing of wires such as PVC coated wire and PVC insulated wire is ensures to follow the quality standards. It is been converted into wires of numerous shapes and sizes. Major steps involved in manufacturing of copper wires include:

• Leaching- oxide ore are leached by a weak acid solution forming a weak copper sulfate solution.

• Electro winning- Copper laden solution is been treated and transformed in to an electrolytic process tank.

• Smelting- The recycled copper starts its new journey when it is re smelted. The stages of melting and purifying copper finally results in ninety nine percent pure copper.

• Electrolytic refining- after smelting or electro winning pure copper ions are migrated electrolytically from one anodes to the "starter sheets" that is made up of copper foil.

There are many companies that are manufacturing electrical appliances from copper metal leave no stone unturned to meet all the quality parameters and give a precision engineered products. The effective quality strategy helps them maintain the standards throughout the production process.

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